General process description of corn flour glucose syrup production line are as following. There are 6 main process during glucose syrup processing plant.
(1) Corn flour milk adjustment starch milk coming from flour plant is adjusted to DS 28-32% and proper PH and temperature. Or mix the dry flour with water to reach above condition for next section.
Corn flour glucose syrup production line
(2) Liquefaction flour milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme.
(3) Saccharification The liquefied material is sent to enzyme saccharification tank for reaction. After being kept in holding tube the required DE value of the glucose will be reached. Then the material is sent to flash for cooling then to the neutralization tank for suitable PH value.
(4) Filtration and decoloring Glucose is cleaned by removing the protein and other foreign items in rotary vacuum filter and filter press. Active carbon is needed for decoloring at proper temperature.
(5) Ion exchange Tiny foreign items and bad odor is removed via ion exchanger. This equipment is used for high quality product.
Corn flour glucose syrup production machine
(6) Evaporation The glucose is totally cleaned through safety filter then sent to evaporator for concentrating to reach the required DS as final product.
Our company is the first &unique factory who use corn flour/ rice flour/ broken rice to produce syrup in China. We supply high quality glucose syrup processing equipments with advanced technology.