High fructose syrup production is according to the starch processed by enzymatic method to get saccharification liquid, then part of glucose processed by isomerism system change to fructose, that is to say the high fructose syrup is a mixture of glucose and fructose. In the industrial high fructose syrup production, to get more sweetness high fructose syrup, usually filter the glucose, then make isomerism process repeatedly to change more glucose into fructose, impove the fructose content. High fructose syrup can substitute sugar to used in food and beverage industry, with more advantages, the cost is lower than sugar, but flavor and taste is better. High fructose syrup production process is: mixing and liquidation - saccharify - liquid syrup decolorizing - filtration - ion exchange - isomerism system - syrup refined - F42 high fructose syrup.It's worth to say that if you don't need the final syrup is transparent, no need the decolorizing process.
High fructose syrup production process
Doing Company high fructose syrup production adopted dry milling method to get the high fructose syrup production raw material - corn flour, totally process no pollution water discharge. The low fat corn flour after mixing with water and adjust the liquid concentration, delivery for liquefaction section, after high temperature liquidation, under starch enzymes catalysis, the starch liquid change to dextrin, then the saccharify enzymes catalyze the dextrin to get glucose, next glucose processed by isomerism system, to get high fructose syrup.
High fructose syrup production used mixing tank
High fructose syrup production detaills:
1. Mixing and liquefying process: mixing the corn flour / starch(or other raw material) with water, adjust the PH value to 5.0-6.0, after mixing add liquifying enzyme, equipped with ejector to complete the liquefaction process. Then we can get a suitable liquid can be prepared for glycosylated.
2. Saccharify: use saccharifying enzymes, processed the liquid temperature to 58-60 degree, after reach the request DE value can get into next process. Saccharify process performance decided the high fructose syrup production effect.
3. Liquid glucose decolorizing: uses second time decolorizing process to get bright syrup. This production process adopted plate and frame filter press machine to complete.
Saccharification tank for high frucose syrup production
4. Filtration: this process adopt drum filter to remove soluble protein, decrease the protein content in glucose liquid.
5. Ion exchange system during high fructose syrup production: adjust the temperature and PH value, remove irons, salt and ash, get pure syrup.
6. Concentration: under vacuum condation to make heating and evaporation, make the syrup concentration meet the standards, after the temperature reduce, pump into next manufacturing process.
Ion exchange column
7. Isomerism process: this process function is change the glucose into fructose. More changed percentage, more sweetness.
8. High fructose syrup refining process: the isomerized raw syrup was prepared by the secondary decoloration and the secondary concentration process. After adjusting the temperature, it was pumped into the special tank for storage, which was the finished product F42 high fructose syrup.
Above all, this is Doing Company high fructose syrup production, the main equipments is: high temperature ejector, ion exchange column, tanks, evaporator, filter press.
High fructose syrup production used equipments
Manufacturer by Doing Company, about high fructose syrup production, we can offer:
1. Complete set energy saving high fructose syrup production equipment, according to client's different demands offer personal production plan, we will design the most ecnomic benefit and high efficiency technical plan for you.
2. Automatic control system: the advanced nature of control system is the guarantee of high quality products of high fructose syrup production. Continuous and stable production can reduce the production cost.
3. High fructose syrup production plant installation, adjust and operation training: all equipments through strict quality testing, after the test passes, Doing Company engineer will adjust the equipments and train the operation people, make sure the production technology reach the requests and your high fructose syrup production operation smoothly.
High fructose syrup uses
Doing Company main research area: high fructose syrup production, glucose and maltose syrup production. Contain all machines and production technology demanded.