What's the production of glucose syrup using enzyme hydrolysis method

Jun 25, 2018 / FAQ
In contemporary, the production of glucose syrup using enzyme hydrolysis method is the most advanced technology for glucose syrup production, means the double-enzymitic method. This method adopt highly specialized amylase and glycosylase for the starch hydrolysis into glucose, final glucose syrup with high purity, easy to purify, high yield from starch, less energy cost, has been a most widely adopted method in the production of glucose syrup from starch.

glucose syrup equipment
Doing Company glucose syrup equipment

 
Using enzymes to produce glucose syrup from starch can divided into two steps:
Step one: Add α-enzyme(amylase) change starch to dextrin or oligose, increased the solubility of starch, this  process named liquefication. α-enzyme with the advantage of high temperature heating, can be used in 105℃ condition, adopt the ejector and liquefaction tank for starch hydrolysis.

Step two: Use saccharifying enzyme(glycosylase) make the oligose or dextrin further hydrolysing, chang the liquid to glucose syrup, this process called saccharification.what's the production of glucose syrup using enzyme hydrolysis method

The enzyme mainly used in the liquefaction and saccharification section of the production of glucose syrup using enzyme hydrolysis method. These two sections technical parameters is:

Liquefaction DE 11%-15%
Temperature 106-108℃
Saccharification Temperature when add enzyme 60-62℃
PH 4.2-4.4
DE
outer >99%
Time 48-52h

The complete production of glucose syrup using enzyme hydrolysis method is an industrial production process in practice, the flow chart as below:
glucose machine

To sum up, this is the brief introduction of the production of glucose syrup using enzyme hydrolysis method, if you want to know more details of the complete production process, you can click: glucose syrup production technology to know more.

Doing Company is a professional technology and equipments manfacturer and supplier of the production of glucose syrup using enzyme hydrolysis method, for the production of glucose syrup, you need to prepare whole set of glucose syrup equipments, raw materials(you can click the link to learn about the raw material of glucose syrup making), and the technology. Doing Company glucose syrup equipment and advanced technology is an ideal choice, good reputation from our customer home and abroad.

glucose equipment for sale
Doing Company glucose syrup equipment

 
The main equipment of the production of glucose syrup using enzyme hydrolysis method include mixing tank, ejector, high temperature maintenance tank, flash tank, centrifugal pump, saccharifying tank, bleaching tank, plate and frame filter press. Doing Company production of glucose syrup using enzyme hydrolysis method with features as below:

1. Dry method directly used raw grains to make pure and bright glucose syrup.
2. No polluted water discharge, environmental protection.
3. Advanced and high quality ejector, improve the efficiency and quality of liquefication and saccharification process effect.
4. One set syrup equipment can produce three syrup: glucose syrup, maltose syrup and fructose syrup, you can adjust your production plan as the market condition.
5. We have different size syrup equipment, can meet all kinds of your capacity requests. 3-5ton, 10-20ton, 30-50ton, 50-100ton per day, all is a complete production line.


ion exchange column
Ion exchange column

 
Doing Company also can make solutions and turn-key project for you. Perfect service for you to understand the production of glucose syrup using enzyme hydrolysis method. If you use the corn or rice as raw material for glucose production, our technology can use the corn/ rice powder to make glucose directly, no need to processed into starch firstly, if you use the potato, sweet potato and cassava as raw material to produce glucose, we also can give you complete set of potato starch production line. And it's proud to tell you that we can't promise to give you the lowest price, but we can promise to give you the best quality and the most reasonable price.

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